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Q32系列履带式抛丸清理机

Q32系列履带式抛丸清理机

产品特点 Product features

本履带式抛丸机适合多品种,大中批量生产工件的表面除锈或抛丸强化,清理工件必须是不怕碰撞的单重在150kg以下的铸件及热处理件,该机既可单机使用,又可配线使用. 属于铸造机械范围。

自动:将工件放入橡胶履带滚筒中,操作人员按下“运行”按钮,抛丸室门气动关闭,抛丸清理开始,履带向前运行,工件不断地进行翻滚,高效强力抛丸器将抛丸高速抛射到正在翻滚的工件表面上,工件可完全均匀地得到清理。钢丸通过履带上的溜孔流入螺旋输送机,再将钢丸输送到斗式提升机,经斗式提升机提升到分离器,被分离后存储待用。抛丸结束后,抛丸室门自动开启,履带反转,将工件卸出。

手动:该机是利用高速回转的叶轮将弹丸抛向履带内连续翻转的工件上,从而达到清理工件的目的。它适用于各行业中的小型铸件、锻件、冲压件、齿轮、弹簧等件的清砂、除锈、去氧化皮和表面强化。本机是综合国内外技术,设计开发的新产品,是一种清理效率高、结构紧凑、噪声小、成套性好的清理设备。

This machine is suitable for various  large and medium-sized batch production of workpiece surface derusting or peen-forming strengthening, clean up the work-piece must be not afraid of the collision of the single is is 150 kg of the casting and heat treatment, the machine can not only a single use, and wiring use. Belong to casting machinery.

Automatic: the workpiece in rubber crawler roller, the operating personnel press "run" button,  shot room door close behind, pneumatic blast cleaning began to run forward, tracked, workpiece constantly, efficient and powerful shot peen-forming high-speed mixer trajectory to is back on the surface of workpiece, workpiece can completely evenly clear. Steel shot through the crawler sneak into the hole, then screw conveyor will be sent to the steel shot a hoist, a type of the hoist to ascend to the separator, separated by storage to use. Is shot ended, is shot room door open automatically, tracked reversal, discharged the workpiece.

Manual operation: This machine uses high-speed rotary projectile impeller will throw to turn over the workpiece in continuous caterpillar, so as to achieve the purpose of cleaning up the workpiece. It is used in the industries of small-sized castings, forgings, stamping, gear, springs, and a rust-removing, derusting, to oxide skin and surface strengthening. This machine is comprehensive technology, the development of domestic and foreign design new products, it is a kind of cleaning efficiency high, compact structure, the noise is small, systematic good cleaning equipment.

 

产品特点 Product features

1.本机采用了悬臂离心式抛丸器,具有使用寿命长和结构简单等特点。

2.采用BE型分离器,具有良好的分离效果和较高的生产率,对提高叶片有积极的作用。

3.采用袋式除尘器,粉尘排放浓度低于国家规定的标准,大大地改善了操作者的劳动环境。

4.采用耐磨橡胶履带,减轻了对工件的碰撞及损伤情况,降低了机器的噪声。

 

1. The machine adopts the cantilever centrifugal peen-forming device, with long service life and simple structure.

2. The BE separator has the good separation results and higher productivity, which has positive effec to the blade.

3. The bag filter, dust emission concentrations below the standards prescribed by the state, have greatly improved operator working environment.

4. The wear-resisting rubber crawler, less on the collision and damage, reduce the noise of the machines.

 

适用范围 Applicable scope

      压铸件、精密铸件、精密锻件等的清理、光饰。去除热处理件、铸件、锻件的表面氧化皮。弹簧的强化。紧固件除锈和前处理。

1、参照德国九十年代末的抛丸机进行国产化制造。

2、采用高效直联强力抛丸器,传递效率高,抛丸量大。

3、高效风选分离器、丸砂分离率大于99%

4、弹丸覆盖均匀,无抛丸死角。

5、耐磨件使用寿命长,更换迅速。

6、设备低噪声运行。

7、电气采用继电器(或PLC)控制,控制柜、声光报警装置,PC采用三菱品牌,主要原器件采用西门子合资品牌操作简单、可靠。

Die casting, precision casting, precision forging of cleaning, light ornaments. Remove heat-treated pieces, castings, forgings surface oxide skin. The  strengthening of the spring. Fasteners derusting and former processing.

1. Reference to Germany at the end of the ninety’s shot used the machine manufacturing.

2. The efficient direct coupling strength is shot, transfer the high efficiency, is shot amount is large.

3. Efficient wind separator, pill isolating rate of more than 99% of sand.

4. Projectile enclothe even, without peen-forming blind angle.

5. Wear parts of long service life, change quickly.

6. Low noise operation.

7. Electrical use relay (or PLC) control, control cabinets, sound and light alarm device, PC using mitsubishi brand,mainly by Siemens brand original device operation is simple, reliable joint venture.

 

主要技术参数 Main technical parameters

机器型号 Model

Q324

Q326

Q328

Q3210

生产率 Productivity

0.4-0.8 T/h

0.6-1.2 T/h

1.2-2.0 T/h

3-5 T/h

加料量 Add shoes

200kg

200kg

370kg

600kg

单件最大重量 Sheet maximum weight

10kg

10kg

15kg

30kg

端盘直径 End plate diameter

Φ400mm

Φ600mm

Φ800mm

Φ1000mm

有效容积 Effective volume

0.07m3

0.11m3

0.2m3

0.4m3

抛丸量 Peen-forming quantity

40kg/min

150kg/min

220kg/min

250kg/min

除尘风量 Air dust removal

2000m3/h

2200m3/h

2600m3/h

3500m3/h

总功率 Total power

5.84kw

12.7kw

17.6kw

23.6kw

机器外型尺寸 Shape dimension

1500×1200×2400mm

3681×1650×5800mm

4200×1980×6300mm

3430×2700×4540mm