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Q37系列吊钩式抛丸清理机

Q37系列吊钩式抛丸清理机

产品说明 Product description

Q37(Q75)系列吊钩式抛()丸清理机是我公司研制的一种新型设备。是在国内外广泛调研的基础上,根据用户的实际需求而设计的。

吊钩式抛丸机具有以下优点:

1. 采用大抛丸量、高抛射速度的国际先进悬臂式离心抛丸器,能显著地提高清理率、获得满意的清理质量。

2. 模拟抛射图及抛丸机的全部图纸均完全采用计算机辅助设计(CAD)绘制,抛丸器的选用及布置更为合理。

3. 采用倍受欢迎的无地坑结构形式,即节省了地坑基础的施工费用及时间,又解决了用户因地坑存水而造成的提升机内的丸砂锈蚀结块问题。

    吊钩具有升降、运行和室内旋转的功能。

4. 清理室内采用高铬板防护,使用寿命大大提高,外形美观、易于更换。

 

自动:需抛丸处理的工件直接悬挂在吊钩或挂架上,人工带至抛丸室前部的牵引系统,吊钩自动进入抛丸室。吊钩进入抛丸室后,抛丸室门将气动关闭,电气联锁,以避免工件在抛丸室内进行抛丸处理时他人误开抛丸室门。吊钩进入抛丸室在设定的区间位置作来回往复运动和自转,使工件受到充分抛射,减少抛射死角。二个吊钩、一个吊钩在抛丸室内抛射,另一个吊钩可装卸工件。抛丸处理的时间可任意调整。抛丸器停止运转后抛丸室门打开,以带进和带出工件。抛丸处理中产生的粉尘由二级除尘器过滤排放。

 

Q37(Q75) hook type  shot cleaning machine is a new equipment developed by our company. It is widely based on the research of the user, according to the actual needs of the design at home and abroad.

Advantages:

1. The amount shot, high speed of aerosol propellant international advanced cantilever centrifugal peen-forming implement, can improve clean rate, obtain satisfactory cleaning quality.

2. Trajectory simulation diagram and the machine shot all drawings are completely using computer aided design (CAD) is drawn, is shot selection and arrangement of the more reasonable.

3. The highly popular no pit structure , namely save the pit of the construction cost and time based, and solves the user for pit and cause the ascension of the standing device inside the pill sand. Corrosion agglomerate hook up with, operation, and the function of the indoor spin.

4. Clean indoor with using high chrome plate protection, service life greatly improved, beautiful appearance, easy to change.

 

Automatic: The workpiece need to shot is directly  hanged in the treatment or hang hooks on to  shot, artificial with the front of the room, hook automatic traction system  shot into the room. Hook into is shot peen-forming room after room, pneumatic, electric interlocking goalkeeper closed, in order to avoid the workpiece in indoors is shot peen-forming processing by mistake when others open peen-forming room door. Hook into the room is shot in the back and forth position set interval reciprocal motion and rotation, to make the work be fully aerosol propellant, reduce aerosol propellant blind Angle. Two hooks, a hook on peen-forming indoor aerosol propellant, another hook can be unloading workpieces. Peen-forming processing time can be arbitrary adjustment. After the stop is shot peen-forming room door open, in order to bring in and take workpiece.  Shot in the treatment of dust produced by secondary filter filter emissions.

 

适用范围 Applicable scope

铝合金压铸件、锌合金压铸件、铜铸件、不锈钢精密铸件、铸铁件、摩托车车架及钢制品件的表面清理、光饰、强化。

Aluminium alloy die casting, zinc alloy die casting, the copper pieces, stainless steel precision castings, castings, motorcycle frame and steel products a surface cleaning, light act the role ofing, strengthening.

 

Q37系列吊钩式抛丸清理机

产品特点 Product features

1、参照德国九十年代末的抛丸机进行国产化制造。

2、抛丸器采用直联电机驱动,电机为变频电机,可变频调速。

3、钢丸流量控制阀可微量调节,气动开启与关闭。

4、采用世界上最先进的芯筒脉冲反吹式除尘系统。

5、电气采用PLC控制PLC控制仪选用日本三菱,电器元件选用西门子或欧姆龙产品。

6、无地坑设计。

1. Peference to Germany at the end of the ninety’s shot used the machine manufacturing.

2. Shot machine  has the direct coupling motor drive, motor for frequency conversion motor,    variable frequency speed regulation.

3. Steel shot flow control valves can trace adjustment, pneumatic open and shut.

4. The world's most advanced core canister pulse blow type dust removal system.

5. Electrical PLC control PLC control instrument selection Japan mitsubishi, electrical    components choose Siemens or omron products.

6. Design without pit.

 

产品说明 Product description

1、在标准机型中,抛丸机配有手动式悬挂系统。

2、对于重型工件,抛丸机可选配电动葫芦。

3、抛丸室的门有气动或手动启闭。

1. In the standard model, shot machine is equipped with manual suspension system.

2. For heavy workpiece, shot machine can be equipped with electric hoist.

3. The door of the room has a pneumatic or manual opening and closing.

 

手动:本型清理机适合于铸造、建筑、化工、电机、机床等行业的中、小型铸、锻件的表面清理或强化处理。特别适合于多品种、小批量的铸件、锻件、铝合金铸件及钢结构件进行表面清理及抛丸强化,以去掉工件表面的少量粘砂、砂芯及氧化皮;亦适合于对热处理件的表面清理及强化;尤其适合于不宜碰撞的细长、薄壁件的清理。

我们应用抛丸清理技术来达到除锈、强化的目的,是因为抛丸清理现在仍然是世界上最经济和最可靠的方法。

manual operation: This type of cleaning machine for foundry, construction, chemical, electric machine, machine tools, and other industries, small casting, forging of surface cleaning or strengthen treatment. Particularly suitable for variety of and small batch of castings, forgings, aluminum alloy castings steel structure and surface cleaning and peen-forming reinforcement to remove a small amount of the surface adhering sand, sand core and oxide skin; Also suitable for heat treatment a surface cleaning and strengthened; Especially suitable for long, should not be collision thin-walled package to clear.

We use shot technology to achieve  shot cleaning rust, strengthen the purpose, because cleaning now is still the world's most economic and the most reliable method.

 

产品特点 Product features

* 提高机械产品和金属构件的抗疲劳性能

Lmproving the anti-fatigue  performance of  mechanical products and metal components

* 消除应力集中

Eliminate stress concentration

* 延长其使用寿命

Prolong the service life

* 优化工件的表面工艺状态

Optimizate the surface of the workpiece

* 大大提高清理效率

Greatly improve the efficiency of cleaning up

* 减轻清理工作的劳动强度

Reduce the labor intensity of cleaning up

* 减轻环境污染

Reduce environmental pollution

 

适用范围 Applicable scope

本型设备广泛应用于机械制造、工程机械、矿山机械、压力容器、汽车、船舶等行业,用于提高其产品零部件的外观质量和表面工艺状态。

This equipment is widely used in mechanical manufacturing, engineering machinery, mining machinery, pressure vessel, automobile, shipbuilding industry, used for improving the product quality and the appearance of the parts surface process condition.

 

主要技术参数 Main technical parameters

机器型号 Model

Q376

Q378

Q379

Q3710

Q3720

Q3730

Q3750

Q3780

单钩吊重 Single hook hanging weight(kg)

600

1000

1000

1000

2000

3000

5000

8000

抛丸量 Peen-forming quantity(kg/min)

200x2

2x250

2x250

2x250

3x250

3x250

4x250

4x250

分离器分离量 Separation volume(T/h)

25

30

30

30

45

45

60

60

提升机的提升量 The ascension of the volume(T/h)

25

30

30

30

45

45

60

60

清理工件尺寸 Workpiece dimension(mm)

600x1100

800x1500

900x1600

1000x1850

1400x2300

1600x2300

1600x2500

2000x3000

通风量 Air volume(m3/h)

2800

6000

8300

9000

15000

15000

18000

20000

总功率 Total power(kw)

22

3704

39.65

36.55

61.27

64.4

78.4

81.5